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Striving for perfection

June 1, 2022
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    Astrakhan’s Early Cabbage Harvest: Local Sales and Long-Distance Trade – What’s Driving Demand?

    Astrakhan’s Early Cabbage Harvest: Local Sales and Long-Distance Trade – What’s Driving Demand?

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    Alarming Import of Infected Vegetables: The Threat of Western Flower Thrips to Agriculture

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    Maharashtra’s Onion Crisis: Heavy Rains Wipe Out Crops, Farmers Demand ₹1 Lakh/Acre Compensation

    Onion and Cabbage Prices Skyrocket in Russia: Drought, Poor Harvest, and Market Turbulence Explained

    Onion and Cabbage Prices Skyrocket in Russia: Drought, Poor Harvest, and Market Turbulence Explained

    Strengthening Food Security: How Military-Civilian Collaboration Boosts Onion Farming in East Sumba

    Strengthening Food Security: How Military-Civilian Collaboration Boosts Onion Farming in East Sumba

    Astrakhan’s First Harvest: Where Will the Onions and Lettuce Go?

    Astrakhan’s First Harvest: Where Will the Onions and Lettuce Go?

    Sustainable Red Onion Farming: Key Practices for Higher Yields and Environmental Protection in Banten

    Sustainable Red Onion Farming: Key Practices for Higher Yields and Environmental Protection in Banten

    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    Securing the Future of Onion Farming: Breeding for Resilience, Disease Resistance, and Global Food Security

    Securing the Future of Onion Farming: Breeding for Resilience, Disease Resistance, and Global Food Security

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    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

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    High-Residue Cover Cropping: A Viable Alternative to Plastic Mulch for Organic Vegetable Growers?

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    Boosting Farm Efficiency: How Lean Technologies Are Transforming Agriculture in Altai

    Rising Temperatures Threaten Vegetable Farming in Maharashtra: Challenges and Solutions for Farmers

    Rising Temperatures Threaten Vegetable Farming in Maharashtra: Challenges and Solutions for Farmers

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    Astrakhan’s Early Cabbage Harvest: Local Sales and Long-Distance Trade – What’s Driving Demand?

    Astrakhan’s Early Cabbage Harvest: Local Sales and Long-Distance Trade – What’s Driving Demand?

    Alarming Import of Infected Vegetables: The Threat of Western Flower Thrips to Agriculture

    Alarming Import of Infected Vegetables: The Threat of Western Flower Thrips to Agriculture

    Maharashtra’s Onion Crisis: Heavy Rains Wipe Out Crops, Farmers Demand ₹1 Lakh/Acre Compensation

    Maharashtra’s Onion Crisis: Heavy Rains Wipe Out Crops, Farmers Demand ₹1 Lakh/Acre Compensation

    Onion and Cabbage Prices Skyrocket in Russia: Drought, Poor Harvest, and Market Turbulence Explained

    Onion and Cabbage Prices Skyrocket in Russia: Drought, Poor Harvest, and Market Turbulence Explained

    Strengthening Food Security: How Military-Civilian Collaboration Boosts Onion Farming in East Sumba

    Strengthening Food Security: How Military-Civilian Collaboration Boosts Onion Farming in East Sumba

    Astrakhan’s First Harvest: Where Will the Onions and Lettuce Go?

    Astrakhan’s First Harvest: Where Will the Onions and Lettuce Go?

    Sustainable Red Onion Farming: Key Practices for Higher Yields and Environmental Protection in Banten

    Sustainable Red Onion Farming: Key Practices for Higher Yields and Environmental Protection in Banten

    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    Securing the Future of Onion Farming: Breeding for Resilience, Disease Resistance, and Global Food Security

    Securing the Future of Onion Farming: Breeding for Resilience, Disease Resistance, and Global Food Security

  • AGROTECHNOLOGY
    • All
    • Climate
    • Crop protection
    • digital (smart)
    • dron
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    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    Unseasonal Rains Wreak Havoc on Gujarat’s Onion Crop: Price Surge and Farmer Distress Loom

    High-Residue Cover Cropping: A Viable Alternative to Plastic Mulch for Organic Vegetable Growers?

    High-Residue Cover Cropping: A Viable Alternative to Plastic Mulch for Organic Vegetable Growers?

    EU Pesticide Sales Hit 12-Year Low in 2023: What It Means for Modern Agriculture

    EU Pesticide Sales Hit 12-Year Low in 2023: What It Means for Modern Agriculture

    Why Do Grocers Cover Potatoes at Night? The Science Behind This Curious Practice

    Why Do Grocers Cover Potatoes at Night? The Science Behind This Curious Practice

    Record-Early Potato Planting in 2024: Will It Lead to Higher Yields?

    Record-Early Potato Planting in 2024: Will It Lead to Higher Yields?

    Boosting Farm Efficiency: How Lean Technologies Are Transforming Agriculture in Altai

    Boosting Farm Efficiency: How Lean Technologies Are Transforming Agriculture in Altai

    Rising Temperatures Threaten Vegetable Farming in Maharashtra: Challenges and Solutions for Farmers

    Rising Temperatures Threaten Vegetable Farming in Maharashtra: Challenges and Solutions for Farmers

    Boosting Welsh Agriculture: How Organic School Meals Could Transform Farming by 2030

    Boosting Welsh Agriculture: How Organic School Meals Could Transform Farming by 2030

    Farming in Small Spaces: How Bandanaira Prison Is Growing Food and Futures with Polybag Vegetable Cultivation

    Farming in Small Spaces: How Bandanaira Prison Is Growing Food and Futures with Polybag Vegetable Cultivation

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Striving for perfection

by Tatyana Ivanovich
June 1, 2022
in Vegetables
0

It may be true that you can’t fool Mother Nature.

But when it comes to sorting machinery for the produce industry, you can get the better of her.

And that’s what counts when it comes to striving to achieve as close to perfection as possible in fresh-cut produce sorting and cleaning technology around the world.

In 2010, management at Salinas, Calif.-based Western Harvesting made the decision to move toward automatic sorting for the company’s farm-fresh leaf products. Wanting technology that would meet their specific needs, they turned to BEST, a Belgian company that custom designs, develops and markets sorting machinery.

“BEST has never built the same machine twice because we have never found two identical production lines,” said Bjorn Thumas, BEST North American sales manager. “The company always comes up with a sorting machine that fits the exact sorting needs of every customer.”

“By removing the defects before they reach the process line, we felt that our products would be safer, cleaner and our efficiencies would improve,” said Winston Crouse, Western Harvesting operations manager.

BEST’s ability to combine technolgies was the selling point for Western, which chose to install a BEST HELIUS 1200 mm sorter in its King City plant. Forty-eight inches wide, it can sort spring mix at rates up to 5,000 pounds per hour, and spinach at up to 8,000 pounds per hour. Last season, Western doubled its capacity by adding a second sorter.

In addition to on-site training, Western staff including Crouse participated in BEST-provided instruction in Denver, where BEST now has a complete manufacturing facility. Mike Parise, BEST’s sales representative in California, went along with Crouse to Belgium for the training.

“That made the training very effective for me, as both of us were working together with BEST staff to help us improve our lines,” Crouse said.

They even advance shipped what Crouse described as “some very challenging defects” to put the new equipment to the test.

“It obtains very high sorting efficiencies, along with very low false reject levels,” Crouse said.

The equipment’s free-fall laser principle permits front and rear inspection as the product passes the laser scan zone. In addition, its vertical inspection system allows the sorter to function for multiple shifts without getting dirty – that’s as opposed to belt-driven systems that use top and bottom optics and which Crouse said were difficult to keep clean and resulted in performance loss on these specific applications.

And Western’s goal of delivering a cleaner sorted product has also paid off at the processing plant. He said the sorters’ ability to remove mud and soil-covered leaf has resulted in a significant reduction in wash system bio loads, and a corresponding drop in chemical and water usage. Customer complaints about foreign objects have decreased by up to 98 percent.

“Applications include removal of all types of foreign objects and discolorations from lettuce and spinach – even from multicolor lettuce mixes such as spring mix, including very high efficiencies on the ever-difficult small tip burn and insects,” Crouse said.

Removing more of the defects before the process line has also enabled Western to grow into new markets that would have been closed to them in the past, Crouse said. Thumas noted that the equipment is just as effective with other types of produce.

“We are able to sort different types of lettuce, going from iceberg, chopped and shredded, to romaine, spring mix, watercress, rocket salad, etc.,” Thumas said. “We are also sorting different kinds of fresh and processed fruit and vegetables like blueberries, cherries, apple wedges, banana and jalapeno peppers, etc.

“The dense object finder and special technology combination for fresh cut sorting are a very good asset to reach perfection. Mother Nature is unpredictable and every sorting challenge is a different one. We try to work together with the customer to find the best quality with a high yield.”

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